|
LATEST UPDATE OF THIS PAGE: 3/10/05
|
Restored by Ray's Piano
Service |
|
57 1/2" Kohler & Campbell Upright
#127819
Tall, beautifully carved oak
cabinet. Built in 1901 by a reputable U.S. piano manufacturer. Restored by
Rays Piano Service. Sold to buyer in Bellingham, WA.
IMPROVEMENTS:
Rebuild, Cabinet
improvementsComplete
cleaning. Remove strings & pins. Install new bass bridge. Repair
and refinish soundboard. Completely restring and repin. Repair or
replace casters. Clean metal parts. Install lid hinge. Rebuild pedal
mechanisms.
Recondition
actionTighten action screws. Install new hammers. Replace
defective parts. Install new muffler bar.
Complete
RegulationAll adjustments to ensure that piano plays like
new. Tune to A-440
Refinish--Dismantle,
strip cabinet & panels, repair as needed, sand, stain, sealer,
lacquer. Install new buttons, knobs.
SCHEDULE:
Picked Up in Mount Vernon,
WA (accepted as trade-in on sale of a new piano)August 17,
2004
Restoration
completedMarch 4, 2005
Sold to buyer in
Bellingham--March 10, 2005
|
|
1901 Kohler & Campbell Upright "After" Picture:
 |
|
1901 Kohler & Campbell Upright, with new refinished
bench
 |
|

1901 Kohler & Campbell Upright Restored--We installed new pins,
strings, hammers, bridle tapes, and new felt on the "muffler bar." |

1901 Kohler &
Campbell Upright Restored--The "muffler bar, or practice bar,"
which softens the piano tone, is activated with the middle pedal.
This pedal is held down by a special mechanism that can be "tripped"
by pressing the left pedal. This permits use of the sustain pedal
while the practice bar is down. |
|
1901 Kohler & Campbell Upright, restored -- showing the
newly-installed music rest support.
 |
|
1901 Kohler & Campbell Upright "Before" Picture:
 |
|
1901 Kohler & Campbell Upright Additional "Before" Pictures taken in our
shop: |
|

1
View of piano from upper right, showing intricate carvings on the
music rest and the front pillar. |

2
Close-up of right
leg, showing its elaborate
design. |
|

3 Close-up of keys. New
plastic keytops were installed by the previous
owner. |

4 "Before" picture of
hammers, dampers, and strings. Hammers need to be replaced because
current hammers are various sizes from different sets. We will also
improve the alignment of hammers, dampers, and
strings. |
|
1901 Kohler & Campbell Upright Pictures of the restoration
process taken in our
shop: |
|

1 We completely dismantled
the cabinet and stripped the old finish off all panels and the main
body. |

2
We removed all
plate bolts and old understring felts, and then lifted the plate
from the piano to provide access to the soundboard and bridges. |
|

2
We removed the
bass bridge screws. In order to reach one screw located behind a
beam, we drilled a hole through the beam. |

4
With the screws
off, we removed the bass bridge from the soundboard with a special
tool. |
|

5 A close-up of the cracks
in the bass bridge explains why we needed to repair this bridge. |

6 Using the original bass
bridge as our model, we cut and assembled a new bridge. |
|

7 After punching the
locations of the holes using a paper pattern, we routered the edges
and then we installed new bridge pins and painted graphite on the
surface between the pins. |

8
We refinished the
soundboard and treble bridge with sealer and spar urethane. |
|

9
We installed the
new bass bridge and refinished it with sealer and spar urethane. |

10 After sanding, we
applied grain filler and dark oak stain on the veneered parts. |
|

11 We rubbed back the
stain until the grain pattern was clearly visible. This will later
be covered with several coats of satin lacquer. |

12 We cleaned the plate
with soap. |
|

13 After cleaning the
plate bolts, we re-installed the plate and then installed new understring felts. |

14 Using the pattern we
made prior to string removal as guide for string guages, we
installed new piano strings and pins. |
|

15
Restringing
complete! We installed stringing braid in the middle and bass
sections. |

16 We standed all veneered
and solid wood surfaces on the panels and other piano parts. |
|

17 We applied grain filler
on all veneered surfaces and rubbed it into the pores with burlap.
Then we applied dark oak stain and rubbed it into the wood. |

18 Before applying spray
finishes, we masked the plate, strings and pins with newsprint and
masking tape. |
|

19
We applied two
coats of sealer on all surfaces. |

20
The legs and
other solid wood parts were a challenge to stain a color that would
fit the color of the veneered surfaces. After applying stain, we
rubbed it out until the color was similar. |
|

21 We cleaned and polished
the key pins. We cleaned the keybed wood surface with steel wool. We
repaired a crack in the keybed with glue and clamping. |

22 The pedal board had
several areas of damage and the pedals were badly corroded, so we
removed the pedals for later replacement with new ones and we
repaired the cracks with glue and clamps. |
|

23 We tightened all action
screws. We replaced several hammer butts and shanks to replace
defective butts. |

24 We removed the damper
levers, hammer rail, regulating rail, and spring rail from the
action in order to clean and lubricate them. |
|

25 We
removed the
even-numbered original hammers and installed new hammers; then we
replaced the odd-numbered hammers--to ensure that replacements were
in exactly the correct position. |

26 We
installed new
bridle tapes by gluing them to the tops of the butts. |
|

27 We
cleaned and
lubricated the damper rail and the spring rail, and re-installed
them in the action. |

28 We cleaned the damper
wires, removed the old damper pads, and re-installed the damper
levers into the action. |
|

29 When the final coat of
lacquer was dry, we re-installed the keybed and the legs. |

30 We re-installed the
pedal board, and we installed four new casters. |
|

31 We purchased a new
unfinished oak bench for this piano. We refinished the bench parts
with the same materials as the piano. |

32 We installed a new
fallboard decal under the the final coat of clear lacquer. |
|

33 We re-installed the
reconditioned action into the piano and corrected the hammer blow
distance. |

34 We cleaned and polished
the previously installed plastic keytops. |
|

35 We
re-installed the
keys and regulated the capstans. |

36 We
regulated
keyheight, levelling, letoff and dip. |
|

37 We
regulated the
damper wires and spoons. We then tuned the piano several times. |

38 After assembly, our piano
is ready for delivery! We are pleased with the outcome, and we're
confident that the buyer will be delighted with this fine
instrument. It's a very tall upright with very rich, deep
tone--sounds like a six-foot grand but takes up much less room! |
|

39
Close-up of keys
and fallboard decal. We installed maroon-colored nameboard felt and
black buttons. |

40
The new oak bench
accompanying this piano has the same finish--it's about the same
color as the piano. |
|